Product Details

This state-of-the-art, fully automated production line is engineered for high-efficiency manufacturing of premium polyurethane foam, catering to a versatile density range of 8–180 kg/m³. Equipped with an intelligent control system, the line features a user-friendly interface that enables operators to store and recall multiple formulations while making real-time adjustments for precision production. Remote monitoring via internet connectivity ensures seamless oversight, allowing for optimized production control, reduced downtime, and enhanced cost efficiency.

The system is ideal for producing a wide array of foam products, including household and furniture sponges, automotive and packaging materials, textile and footwear components, as well as industrial and acoustic foams. Its adaptability makes it suitable for diverse industry requirements while maintaining superior foam consistency.

Facility Requirements: 50–60m (L) × 22–28m (W) × 5–9m (H)

Production Capacity: 200–350 linear meters per hour (standard 8-hour shift)

Manpower Efficiency: Only 8 operators per shift, minimizing labor costs while maximizing output.

Compact & Automated Design: Ensures consistent product quality with minimal manual intervention.

1. PLC-Controlled Automation: Enables continuous production with on-the-fly formula adjustments for customized foam properties.


2. Synchronized Foaming Process: Utilizes frequency conversion and programmable logic controllers (PLCs) for uniform foam expansion.


3. Automated Drying Tunnel: Features electric height/width adjustment via computer interface for adaptable curing.


4. Multi-Directional Forming System: Incorporates top pressing and 6-way edge film control for precise shaping and edge definition.

This integrated system guarantees uninterrupted operation, superior foam consistency, and high production efficiency, making it an ideal solution for modern foam and mattress manufacturing.

This cutting-edge foam production line represents the pinnacle of automation and precision in polyurethane foam manufacturing, combining advanced technology with operational efficiency. Its robust design, customizable production capabilities, and intelligent monitoring system make it an invaluable asset for businesses seeking to enhance productivity while maintaining exceptional product quality. Whether for household, automotive, or industrial applications, this system delivers reliable performance, cost-effective operation, and the flexibility to meet evolving market demands. Investing in this solution ensures a competitive edge in the rapidly growing foam and mattress manufacturing industry.

https://www.demingmachine.com/